单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,卫生级管子管件培训,肇庆创鸿阀门管件有限公司出品,卫生级管子管件培训肇庆创鸿阀门管件有限公司出品,卫生级管子管件的应用范围,Increasing Quality Requirement,Food,Dairy&Beverage,Personal Care,Bi,o,Tech/Pharmaceutical,Pharmaceutical&biotech,industry,“,HighClean”,industry,StandardS,anitary,industry,卫生级管子管件的应用范围Increasing Quality,What is,Sanitary Standard,卫生级,要求使用的材料是,304L,或者,316L,,表面需要进行表面处理或抛光。,HighClean Standard,高洁净,要求使用的材料是,316L,。表面粗糙度等级达到,Ra,0.8,。,Pharm Standard,生物医药级,材料使用,316L,。符合,ASME BPE,标准,抛光等级为,SFF1,或,SFF2,以上。,What isSanitary Standard,Sanitary Standard Connections,ISO,SMS,DS,DIN,BS,RJT,IDF,JIS Clamp,Sanitary Standard Connections,SMS,DS,BS,IDF/ISO,DIN and ISO-Clamp,ISO 2853,DIN 11851,SMS 1145,BS 4825Part 5RJT,DS 722,ISO-Clamp 2852DIN-Clamp 32676,SMS,DS,BS,IDF/ISO,DIN and,HighClean&Pharma,standards,DIN Range,DIN 11850 Tubes,DIN 11864-1 Unions form A,DIN 11864-2 Flanges form A,DIN 11864-3 Draft Clamp form A,DIN 11865 Tees,Bends,Reducers,DIN 11866 General requirements,ASME BPE Range,ASME BPE 2005,HighClean&Pharma standardsDI,ISO标准,ISO:the International Organization for Standardization,我们常用到的标准主要有:,ISO 2037:Stainless steel tubes for the food industry,ISO 2852:Stainless steel clamp pipe couplings for the food industry,ISO标准ISO:the International Org,ISO 2037:Stainless steel tubes for the food industry,Dimensions:,ISO 2037:Stainless steel tube,Different standards as ISO 2037.Wall thickness from 1.2-1.6-2mm.Fixed O.D.,DIN 11850,1mm thickness recommended for expanding.1.5 and 2mm recommended for welding.Fixed I.D.,Different standards as ISO 203,Tolerance on outside diameter:,Tolerance on outside diameter:,Surface roughness:,Finely finished surface:,Ra1m,Other surface:Ra2.5m,Materials(材料):,Austenitic stainless steels.,(,奥氏体不锈钢),Surface roughness:,ISO 2852:Stainless steel clamp pipe couplings for the food industry,Definitions:,Clamp pipe coupling:Coupling with two liners intended for joining pipe ends together by means of a clamp.,卡箍连接:用卡箍将连接管道的两个平接头夹紧连接方式;,Clamp liner:Flanged pipe coupling part,with one conical face to provide means for connecting mating liners.,平接头:带有圆锥面的一种管道连接件。,Welded-type clamp liner:Clamp liner intended to be joined to a pipe end by butt welding.,焊接式平接头:与管道是对接焊的连接方式。,Expanded-type clamp liner:Clamp liner intended to be attached to a pipe end by expansion.,胀接式平接头:与管道是胀接的链接方式。,Gasket:Ring-shaped pipe coupling part intended to make a hygienic liquid-tight joint between the flanges of two clamp liners.,即垫片。,Clamp:Ring-shaped pipe coupling part with a taper-sided channel section.,卡箍、卡钳:环形的内部带有锥形通道的夹紧件。,ISO 2852:Stainless steel clam,Expanded-type clamp liner(胀接卡箍):,Expanded-type clamp liner(胀接卡箍,Expanded-type clamp liner(胀接卡箍):,Expanded-type clamp liner(胀接卡箍,Welded-type clamp liner(,焊接卡箍,):,Welded-type clamp liner(焊接卡箍):,Welded-type clamp liner(,焊接卡箍,):,Welded-type clamp liner(焊接卡箍):,卫生级要求:,表面要易于清洗(CIP或者拆卸清洗),焊接式平接头的内表面清洁光滑,没有表面缺陷。,在工艺操作条件下,垫片的材料应该合适。例如:垫片本身不能产生任何味道等。(主要指垫片的成分不能在物料中有溶解、挥发或发生反应)。,卫生级要求:,Surface roughness(表面平整度):,The surface roughness of expanded-and welded-type clamp liners,in accordance with the specifications of ISO 468,shall be,for finely finished surfaces,Ra1m,根据ISO 468,平接头表面应该达到,Ra1m,Surface roughness(表面平整度):,Materials(材料):,Clamp liners:Austenitic stainless steel奥氏体不锈钢,Gasket:具有一定硬度的天然或合成橡胶,材料应符合卫生级要求并有一定的使用寿命;,常用的垫片材料:PTFE,EPDM,无色硅橡胶,PTFE包覆EPDM,Materials(材料):,ASME BPE,GR-1 INTRODUCTION,This Standard provides the requirements applicable to the design of equipment used in the bioprocessing,pharmaceutical,and personal care product industries,including aspects related to sterility and cleanability,materials,dimensions and tolerances,surface finish,material joining,and seals.These apply to:,GR-1 简介,此标准所规定的要求,适用于生物工程制药和个人保健品行业设备的设计。所涉及的方面包括灭菌清洁材质尺寸公差表面抛光材料的连接和密封等。这些应用于:,ASME BPEGR-1 INTRODUCTION,(a),components that are in contact with the product,raw materials,or product intermediates during manufacturing,development,or scale-up;,(b),systems that are a critical part of product manufacture e.g.,water-for-injection(WFI),clean steam,filtration,and intermediate product storage.,(a)在制造改进和生产过程中与产品原料产品介质直接接触的元件;,(b)产品制造中主要部件系统(如WFI,洁净蒸汽,过滤和半成品贮存等)。,(a)components that are in con,Part DT,Part DT,Dimensions and Tolerances for Stainless Steel Automatic Welding and Hygienic Clamp Tube Fittings and Process Components,不锈钢自动焊接和卫生卡箍管配件以及加工元件的尺寸和公差,Part DTPart DT,DT-1 范围,此部分描述了不锈钢自动焊接和卫生卡箍管配件以及加工元件的全部尺寸和公差。除配件外,此部分还包括了商品不锈钢加工件的公差和记号,这些元件不只局限于配管、容器、阀、泵、过滤器支架和使用仪器。此部分还描述了用于配管公称外径的元件,其尺寸见表DT-1。尺寸使用从U.S.转化过来的米制单位。列出了惯用单位,仅供参考。对于公称米制尺寸配管和元件参考相应的国际标准。,DT-1 范围,卫生级不锈钢管件培训ppt课件,DT-4 材质,符合此标准的材质一般应为316、316L,或由买方和厂家商讨的其他材质。,在指定材质为316L处,自动焊接末端材质得化学组成应按表DT-3中所示。,对于自动焊接,其化学组成应满足ASTM说明中的规定。,DT-4 材质,卫生级不锈钢管件培训ppt课件,DT-6 配件尺寸,此部分所描述的配件尺寸在表DT-7到DT-30中已给出。,DT-6 配件尺寸,卫生级不锈钢管件培训ppt课件,如表DT-4中所示,所有配件应有一个自动焊接的最小切线长度。切线长度T是从焊接末端起开始测量的垂直长度。所有的尺寸均为公称OD管尺寸。,如表DT-4中所示,所有配件应有一个自动焊接的最小切线长度。,在表DT-7到表DT-30中未描述的配件的构造尺寸应保证起始端到末端的尺寸。,在表DT-7到表DT-30中未描述的配件的构造尺寸应保证起始,卫生级不锈钢管件培训ppt课件,卫生级不锈钢管件培训ppt课件,卫生级不锈钢管件培训ppt课件,卫生级不锈钢管件培训ppt课件,DT-12 表面要求,提供此标准的配件和加工元件其内外