按一下以編輯母片標題樣式,按一下以編輯母片,第二層,第三層,第四層,第五層,-,*,-,东莞承毅塑胶五金制品有限公司,品证部,管理评审汇总,(,2011,年,6,月至,2012,年,5,月),-,0,-,2011,年,6,月至,2012,年,5,月,客戶審核總結,2011,年,6,月至,2012,年,5,月共,1,次,客戶審核,,,共計開出不符合,7,項,(包含建議項),,目前所有不符合事項均以按照客戶要求改善完成,。,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,2012,年度,客戶投訴,及时处理率,(,品证部,),一、客户投诉及時處理率,月份,5,月,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,汽车产品,目标,(,汽车),100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,实际值,(,汽车),100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,#DIV/0!,#DIV/0!,客訴次數,0,0,0,0,1,0,0,0,0,0,0,0,1,處理次數,0,0,0,0,1,0,0,0,0,0,0,0,1,非汽车产品,目标,(,非汽车),100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,实际值,(,非汽车),100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,#DIV/0!,#DIV/0!,客訴次數,0,0,0,1,0,0,0,0,0,0,1,0,0,處理次數,0,0,0,1,0,0,0,0,0,0,1,0,0,总结:,2011,年,6,月至,2012,年,5,月客户投诉及时处理率,目標完成率,100%,,而依據統計數據顯示總體完成率,100%,,目标达成。,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,客户投诉总结,A,:,总结:客户投诉次数指标为,0,次,,2011,年,6,月,-2012,年,5,月东风易进,戶投訴,共一次,该月总共交货次数,50,批,投诉次数,1,批,主要投诉:,27833ED500,配件铆合错位。原因分析:现场钻孔加工是手工加工,稳定性差,自动化的钻孔治具未投入使用。改善对策:,1,制作专用的自动化钻孔治具,确保孔位准确。,2,在铆合位置增加划线确认动作。追踪:问题已得到彻底改善。,B,:,2011,年,9,月井上建上客人,17751-0V020,的产品客人投诉产品冲孔错位。原因分析,1,:切割治具上螺丝松动,冲针移位,导致孔冲错位。,2,:作业员在确认过程中,只是确认孔有孔无,没有对孔位置确认。改善对策:,1,:技术员在对切割治具的日保养时,将治具上螺丝松紧做为保养项目定期保养。,2,:用客供检具对产品孔位进行全检。,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,监视和测量过程总结(品证部),(2011,年,06,至,2012,年,5,月,),一、仪器、量具校准合格率及时率统计,月份,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,合格率,目标,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,实际合格率,%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,100%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,100%,100%,#DIV/0!,合格数,0,0,0,0,0,0,0,0,0,39,0,0,校准数,0,0,0,0,0,0,0,0,0,39,0,0,及时率,目标,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,及时率,%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,100%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,100%,#DIV/0!,#REF!,完成数,0,0,0,0,0,0,0,0,0,39,0,0,校准数,0,0,0,0,0,0,0,0,0,39,0,0,仪器、量具校准合格率及时率统计表,总结:仪器、量具校准分别体现在,12,年,3,月共计,39PCS,,仪器校正合格率为,100,,仪器校正及时率为,100,,目标达成。,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,不合格品控制過程總結,(品管部,),井上建上报废率统计表,(2011,年,06,月至,2012,年,05),一、报废率统计,月份,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,汽车产品,目标(,PPM,),15,15,15,15,15,15,15,15,15,15,15,15,实际(,PPM,),0,0,0,0,0,0,0,0,0,14,0,0,当月报废数量,0,0,0,0,0,0,0,0,0,1,0,0,当月交货数量,42414,46521,43420,45272,42262,54308,53628,48344,36220,68779,44908,58203,東風易進报废率统计表,(2011,年,06,月至,2012,年,05,月,),一、报废率统计,月份,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,汽车产品,目标(,PPM,),20,20,20,20,20,20,20,20,20,20,20,20,实际(,PPM,),0,0,0,0,0,0,0,0,0,0,0,0,当月报废数量,0,0,0,0,0,0,0,0,0,0,0,0,当月交货数量,143293,148360,78495,134862,100474,151262,147258,111267,85058,123412,46726,112523,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,不合格品控制过程总结,1,:,2011,年,6,月至,2012,年,5,月期间,井上建上客人,3,月份共计退货,1PCS,,按照 客人要求的,PPM,指标,15,,实际值为,14PPM,,指标 达成,主要体现在,17751-0V020,产品卡位透光,44,个,原因分析:产品端面模具角位太直,产品在吹气过程中边角位置容易胶料分布不均匀,对策,:,要求技术组在调机过程中将角位的胶料调厚,防止产品边角位置偏软,此不良现象已彻底改善结案。,2,:,2011,年,6,月至,20112,年,5,月期间,东风易进客人无退货。,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,來料檢查合格率统计表,上次管理,評審的跟,進措施,管理方針,及目標評,審,審核結果,總結,顧客反饋,及相關方,投訴,過程的業,績,產品,的符合性,資源管理,可能影響,綜合管理,體系的變,更,改進的,建議,過程,的業,績、,產品,的符,合性,來料檢查合格率统计表,(2011,年,6,月至,2012,年,6,月,),一、來料檢查合格率,月份,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,汽车产品,目标值(汽车),100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,100%,实际值(汽车),100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,当月檢查总批數,54,50,40,47,46,49,51,39,34,40,29,17,当月檢查合格批數,54,50,40,47,46,49,51,39,34,40,29,17,非汽车产品,目标值(非汽车),98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,98.00%,实际值(非汽车),100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,100.00%,當月檢查總批數,25,17,19,53,23,35,32,29,48,53,40,85,当月檢查合格批數,25,17,19,53,23,35,32,29,48,53,40,84,制程檢查合格率统计表,(2010,年,5,月至,2011,年,5,月,),一、制程檢查合格率,月份,6,月,7,月,8,月,9,月,10,月,11,月,12,月,1,月,2,月,3,月,4,月,5,月,汽车产品,目标值(汽车),99%,99%,99%,99%,99%,99%,99%,99%,99%,99%,99%,99%,实际值(汽车),99.11%,99.27%,99.44%,99.44%,99.61%,99.55%,99.22%,99.00%,99.15%,99.26%,99.9%,99.55%,当月抽查总数量,33320,44770,34090,31080,27984,38280,58240,25725,23340,27660,25684,48280,当月抽查合格數量,33023,44442,33900,30907,27876,38108,57784,25467,23141,27454,25676,48108,非汽车产品,目标值(非汽车),98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,98.85%,实际值(非汽车),99.15%,99.10%,99.33%,99.28%,99.40%,99.62%,98.85%,98.77%,99.16%,98.94%,99.7%,99.62%,當月抽查總數量,30630,20280,22550,18760,21194,23570,6440,17690,5600,15080,15962,23590,当月抽查合格數量,30369,20097,22399,18625,21066,23480,6366,17473,5553,14920,15922,23578,总结:,2012,年,6,月至,2012,年,5,月间,制程检查合格率指标为,99,%,实际每月都按照要求达成目标,。,上次管理,評審的跟,進措施,管理方針,及目標