单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2012-5-9,#,WCMQC支柱资料,2,Step 1,步骤,1,Step 2,步骤,2,Step 3,步骤,3,Step 4,步骤,4,Step 5,步骤,5,Step 6,步骤,6,Step 7,步骤,7,Definition of current conditions,确定当前条件,First restoring of the abnormal conditions,首次恢复异常条件,Cause-and-effect analysis of chronic defects,长期缺陷的因果分析,Attack against the main causes of chronic defects,克服长期缺陷的主要原因,Definition of zero scrap condition,确定零报废的条件,Check conditions for zero scraps,检查零报废条件,Improvement of zero scrap conditions,改善零报废条件,Quality maintenance,质量维护,Proactive,前瞻性,Reactive,反应性,Preventive,预防性,3,Level 1,等级,1,Level 2,等级,2,Level 3,等级,3,Level 4,等级,4,Level 5,等级,5,Level 6,等级,6,Level 7,等级,7,The seven levels of quality maintenance,质量维护的七个等级,1.Defect identification and classification,缺陷识别和分类,2.Complete QA matrix,完成,QA,矩阵,3.The process of Q components determination have been completed.,已完成质量零部件确定过程,4.More than 50$of quality problems have been solved.,已解决,50%,以上的质量问题,5.More than 80%of quality problems have been solved.,已解决,80%,以上的质量问题,6.Quality control parameters are set for the entire process to guarantee quality 100%at the process.,设定整个过程的质量控制参数，以确保工序上,100%,的质量。,7.Well established quality control,建立良好的质量控制,1,2,3,4,5,Expansion and development,延伸和发展呢,4,1.Defect identification and classification,缺陷识别和分类,*1,st,QA matrix,*,第一个,QA,矩阵,*Measurement of C,p,C,pk,*Cp,，,Cpk,测量,2.Complete QA matrix,完成,QA,矩阵,*QA matrix with 4M analysis,*,含,4M,分析的,QA,矩阵,3.The process of Q component determination has been completed for model areas/machines.,已完成示范区,/,样机的质量零部件确定过程,*Sufficient zero defect conditions have been established for the model processes.,*,已为示范过程建立了足够的零缺陷条件。,4.More than 50%of quality problems have been solved.,已解决,50%,以上的质量问题,5.More than 80%of quality problems have been solved.,已解决,80%,以上的质量问题,6.Quality control parameters are set for the entire process to guarantee quality 100%at the process.Every quality issues are under control.,设定整个过程的质量控制参数，以确保工序上,100%,的质量。所有质量问题均在可控范围内。,7.Well established quality control,建立良好的质量控制,Feed back system to EPM and EEM,早期产品管理和早期设备管理反馈系统,The seven levels of Quality maintenance,质量维护的七个等级,5,Reactive,反应性,Preventive,预防性,Proactive,前瞻性,Controlled by results,C,p,C,pk,由结果,Cp,、,Cpk,控制,Controlled by causes for known causal quality parameters,由已知的因果质量参数的原因控制,Identification of 0 defect condition,Control by causes,SPC of causal quality parameters,确定零缺陷条件由因果质量参数的原因,SPC,控制,Approaches,方法,6,6.Results of the controls,控制结果,1.Chosing the problem to solve,选择要解决的问题,Collecting data.Choosing the characteristic to attack.Setting targets(value and expiration),收集数据。选择需要克服的特征。设定目标（价值和终结）,Deciding what to do.Defining the schedule and assign the responsibility,决定要执行的内容。确定安排表并分配责任。,Verifying the current value of the characteristics.Ranking the possible causes.Deciding about arguments to face up.,验证特性的当前值。将可能的原因分级。决定争论的结果。,2.Understanding the situation and the targets,了解形势和目标,3.Activity Plan,活动计划,5.Considering and implanting the solution,考虑和贯彻解决方案,4.Cause Analysis,原因分析,Considering the solutions:,suggesting ideas for the solutions,arguing about how to implant them.,Implanting the solutions:,planning how to implant the points.Implanting the solutions.,考虑解决方案：提出解决方案的想法，讨论如何贯彻。贯彻解决方案：计划如何贯彻解决方案。贯彻解决方案。,Verifying the results of the means.Comparing the results with the target.Identifying the tangible and non-tangible benefits,验证方式结果，将结果与目标进行对比。识别有形和无形效益。,7.Standardizing and establishing the control.,Standardizing:establishing new standards and revising the old ones.Deciding the control methods,establishing the control.Making responsible people familiar with new methods.Training responsible people and making sure that benefits are kept.,标准化：建立新标准，修改旧标准。决定控制方法，建立控制系统。使负责人员熟悉新方法。对负责人员进行培训，确保维持效益。,Step 1,步骤,1,Step 2,步骤,2,Step 3,步骤,3,Step 4,步骤,4,Step 5,步骤,5,Step 6,步骤,6,Step 7,步骤,7,AA A B C quality problems,质量问题,7,Level 1,等级,1,Level 2,等级,2,Level 3,等级,3,Level 4,等级,4,Level 5,等级,5,Level 6,等级,6,Level 7,等级,7,The seven levels of quality control,质量控制的七个等级,1.Creation of basic knowledge,创建基本知识,2.Extensive use of these methods and tools,广泛应用这些方法和工具,3.Application of intermediate methods and tools,应用中级方法和工具,4.Challenge to use more advanced and sophisticated methods and tools,挑战性的使用更为高级和复杂的方法和工具,5.From inductive(analytical)approaches to deductive(design)approaches,从归纳（分析）方法到演绎（设计）方法,6.Continuous searching for opportunities to improve quality using more and more sophisticated methods and tools,从归纳（分析）方法到演绎（设计）方法,7.Continuous challenge toward IPS,持续挑战理想生产系统,1,2,3,4,5,Expansion and development,延伸和发展,8,The seven levels of QC,质量控制的七个等级,1.Creation of basic knowledge to attack easily attackable but profitable quality problems by using the basic QC methods and tools,使用基本质量控制方法和工具创建基本知识，该基本知识易于克服可克服的但可营利的质量问题,2.Extensive use of these methods and tools for the entire plant quality problems(more than 50%of the people),将这些方法和工具广泛用于整个工厂的质量问题（,50%,以上的人）。,3.Applications of intermediate methods and tools to attack more difficult,chronicle but still attackable quality problems,使用中级方法和工具克服更为困难、更为久远、但仍然可克服的质量问题。,4.